Issues
The client was a large consumer products distributor seeking to improve the sustainability performance of its warehousing operations. Rising energy costs and corporate ESG commitments created pressure to implement greener practices. Leadership engaged our consulting firm to identify sustainable warehousing opportunities delivering both cost savings and environmental impact.
Solution
We designed a green warehousing roadmap focusing on energy efficiency, equipment modernization, waste reduction, and renewable energy adoption. The solution included energy audits, warehouse layout improvements, material recycling strategies, and solar power feasibility analysis. With prioritized initiatives, the client gained clear direction for sustainable transformation.
Approach
- Conducted energy consumption assessments across all warehouse zones.
- Evaluated cooling, lighting, and insulation performance to identify inefficiencies.
- Assessed packaging waste streams and recycling opportunities.
- Modeled energy and cost savings under different green retrofit scenarios.
- Developed a phased sustainability roadmap aligned with operational feasibility.
Recommendations
We recommended retrofitting warehouses with LED lighting, smart cooling controls, and improved insulation. We also advised installing solar panels on suitable rooftops, adopting recyclable packaging materials, and formalizing waste segregation programs. Implementing energy dashboards would improve monitoring and accountability.
Engagement ROI
The initiatives reduced warehouse energy costs by 23% and cut annual emissions by more than 2,100 tons. Packaging waste decreased by 18%, and the client improved ESG reporting quality, enhancing relationships with major retail partners.